Web to Print technology helps DTG printers meet the demands of their customers

Apparel e-commerce and online shopping are growing rapidly, serving customers need for variety, personalization and self-expression and by so, changing the traditional supply chain from supply and demand to demand and supply.

Web-to-print solutions now offer high performance and reliable systems, a unique printing process that doesn’t require pre-treating of the fabric and full software packages that supports online workflow. With these web-to-print solutions, sellers and manufactures can easily build a whole new automated production environment that seamlessly integrates in an online business operation, bringing to the market exactly what it needs.

Retail Decline

Over the last few years, retail apparel stores have been in a meltdown situation. In this same period online shopping has quadrupled in size. It’s so much easier now to do nearly all of your shopping online. With clothes, you can order them, try them on at home in your own time and then either keep them or return them. What’s more, you can now order in the evening and have your goods arrive next day. The same situation is now affecting the garment print industry. Clients are demanding shorter order to delivery times; their orders are getting smaller and your profitability is getting lower.

Say Yes to Any Order

So how do you make money, save money and grow your business? The answer is, say yes to any garment print job. Because the general market trend of printed garment orders is getting lower, the cost of producing these by screen printing is getting much higher and, in some cases, not viable for orders of below 500 pieces. This also gets more expensive as you add more colours.

Screen printers have the cost of making the screens, cleaning the screens, preparing artwork, ink mixing and require more experienced operatives. So, this is why screen-printing companies generally refuse orders of one to 250 and why their margins are slashed with orders up to around 500 if they take on the job.

Add DTG Printers to Your Business

So how can screen printers say yes to any job? The answer is to add direct to garment printers to their range of equipment. Direct to garment printers come in all shapes and sizes but to compete with the 100+ orders you would need to be looking at the fully industrial products that can easily print around a thousand garments in eight hours. One manufacturer has now introduced a printer with A3 size ink costs of around 0.50p. This compares very well with screen printing and allows garment decorators to say yes to every customer.

Use Web to Print Software

These new generation DTG printers also come with web to print software which allows for next day delivery when required. Some also have built in pre-treatment technology which cuts down on time and labour. These fully industrial printers come at a cost but if you have the throughput, their return on investment will surprise you. Low cost printers There are many lower cost printers available which will produce from 50 to 200 a day but these may frustrate many screen printers who are used to higher outputs. All of these printers require external pre-treatment which adds on to the process and labour costs. Another drawback to some of these printers is the cost per print so always check this, and speed, when making a decision.

Also available now are roll to roll fabric printers that can print one offs. This allows designers to produce a one-off dress or printed fabric for soft furnishing much more economically than in the past. For example, see www.spoonflower.com.

Print on Demand

Give your customers a print on demand service, in my opinion it is the only way forward for a profitable business and to satisfy your customers.

Please call Julian Wright on 02392 590281 to discuss Kornit Digital DTG equipment and Custom Gate web to print technology. www.amayauk.com.